sURF BOWL

ASSEMBLY INSTRUCTIONS

Step by step instructions on assembling your Surf Bowl.

STEP 1
UNSCREW

Unscrew the parts one by one from the wood support construcion.

STEP 2
UNLOAD

Carefully unload the fiberglass parts by forklift and move to the assembly area together with the other components.

STEP 3
ARRANGE

Arrange the parts by color in assembly area.

If your version of the Surf Bowl has stairs, make sure to place the short section with 2 top surface holes in the center of assembly area.

Step 4
POSITION 1st LONG STRAIGHT CENTER SECTION

Start the assembly with the long part of the straight center section.

First lift the back side of the section and place it in the slot of the Long U-Bracket Legs. Attach the legs temoprarily by hand with M12x60mm bolt and M12 nut.

After that place the front side in the slot of the Short U-Bracket Legs.

STEP 5
POSITION 1st SHORT STRAIGHT CENTER SECTION

Place the back side of the section in the slot of the Short U-Bracket Legs.

Lift the front side in the slot of the Long U-Bracket Legs and attach the legs temoprarily by hand with M12x60mm bolt and M12 nut.

STEP 6
ALIGN THE MOUNTING HOLES

Use a Ø 12mm steel rod with chamfered tips to align the mounting holes for inserting the M12x40mm bolts.

step 7
CONNECT THE STRAIGHT SECTIONS AND SHORT U-BRACKET LEGS

Use M12x40mm Bolt, 2x M12 Washers, M12 Spring Washer and M12 Nut to connect the fiberglass section through the 10 holes.

Use M12x60mm Bolt, 2x M12 Washers, M12 Spring Washer and M12 Nut to attach the Short U-Bracket Legs on both sides.

Tighten all bolts by hand so that 2 sections can be leveled.

STEP 8
LEVEL

Use a Spirit Level to align height of both segments.

Tighten all bolts with electric screwdriver.

STEP 9
POSITION 2nd LONG STRAIGHT CENTER SECTION

Lift the section and place it in the slots of both U-Bracket Legs on both sides. Attach the legs temporarily by hand with M12x60mm bolt and M12 nut.

Use M12x40mm Bolt, 2x M12 Washers, M12 Spring Washer and M12 Nut to connect the fiberglass section through all holes by hand.

Align the fiberglass sections with a Spirit Level and tighten all bolts with an Electric Screwdriver.




STEP 10
POSITION 2nd SHORT STRAIGHT CENTER SECTION

Lift the section and place it in the slots of both U-Bracket Legs on both sides. Attach the legs temporarily by hand with M12x60mm bolt and M12 nut.

Use M12x40mm Bolt, 2x M12 WashersM12 Spring Washer and M12 Nut to connect the fiberglass section through all holes by hand.

Align the fiberglass sections with a Spirit Level and tighten all bolts with an Electric Screwdriver.

Step 11
ASSEMBLE ALL STRAIGHT SECTIONS

Assemble and level all remaining straight fiberglass sections.

Do not assemble the round sections yet.

step 12
ATTACH STAIR BRACKETS

Attach both sides of the Stair Brackets with M12x40mm Bolt, M12 Washer, M12 Spring Washer and M12 Nut through each of the 4 holes in the fiberglass section.

STEP 13
ATTACH STAIRS TO BRACKETS

Attach each of the Stairs to Stair Brackets with a M12x60mm Bolt, M12 Washer, M12 Spring Washer and M12 Nut.

Tighten by hand until all stairs have been attached and leveled.

STEP 14
ATTACH THE HANDRAILS

Attach the bottom part of the handrail by screwing in the foot and tightening the nut.

Attach the top part of the handrail with a
M12 x 60mm Countersunk Bolt
from the bottom of the bracket.

STEP 15
ATTACH STAIR LEGS

Screw in the adjustable legs in the Stair Bracket holes.

STEP 16
REMOVE U-BRACKET LEGS

Unscrew the 2 U-Bracket Legs on the sides of stairs, so that the center section is only supported by the Stair Legs.

STEP 17
ASSEMBLE REMAINING FIBERGLASS SECTIONS

Repeat STEPS 2.5. & 2.6. until all of the straight sections have been assembled.

Use the same steps and fasteners to attach the Round Fiberglass Sections on the ends and U-Bracket Legs.

STEP 18
ATTACH CENTER LEGS TO ROUND SECTIONS

Use M12x40mm Bolt, M12 Washer, M12 Spring Washer and M12 Nut to attach the Welded L Bracket legs to each of the 4 holes in the center of Round Sections.

Repeat for all 4 Round Sections.

STEP 19
ADJUST THE SURF BOWL LEG LENGTH

1. Use an Adjustable Wrench to adjust the Surf Bowl leg length.

2. Lock the leg height by tightening the upper nut against the leg tube.

STEP 20
CONFIRM THE SURF BOWL IS STRAIGHT

Check if the perimeter of surf bowl is level with a laser level.

Adjust the leg length again if necessary.